Formulation Management for Batch Manufacturers

Formula Revisions Icon

Manage Formula Revisions
Add and maintain bills of material, revisions and associated costs, configure overage and degradation factors, and define batch yields.

Formulation Routings

Establish Routings
Specify process steps, routes, and costs necessary to complete a part.

Formulation Scrap Factors

Utilize Scrap Factors
Define scrap percentages and scrap cost percentages to be used during production.

Co-Products and By-Products

Handle Co-Products and By-Products
Setup item masters for co-products, identify bill of material lines to represent by-products, and use both when entering production.

R&D Lifecycle Icon

Manage the R&D Lifecycle
Utilize workflows and security to add bill of material revisions to be used for general or research-only purposes.

GHS Icon

Generate GHS Labels and SDS Forms
Print documents pertaining to classifications and safety precautions necessary for handling items.

Formula Reporting Icon

Produce Formulation Reports
Generate various reports related to parts and formulas using optional filters.

Put a smile on your product development team's faces when you tell them they won't need to manage hundreds of spreadsheets anymore.

Product Development Team Member
Formula Report in DEACOM

Batch manufacturers rely on DEACOM ERP to adjust and scale formulas as needed, knowing that all changes will automatically be reflected across the entire system. With impacts to inventory, production, and planning, DEACOM's formula management capabilities include:

  • View explosion reports to see all levels of a formula for R&D purposes
  • Define facility-specific formula revisions so that the same item can be made in different ways at different facilities
  • Set up formulas once, then scale to any batch or package size
  • Build nutrition fact labels that dynamically pull information from item masters or regulatory bills of materials
  • Configure user fields to identify allergens that exist in a product for various reporting requirements
  • Make changes to formulas that instantly impact inventory, production requirements, planning, and document generation
  • Complete lab functions in your own style with infinitely configurable, user-definable calculations and user fields
  • Set customer specific status filters prior to shipping inventory that only show lots that meet the customer's specific QC requirements
  • Perform QC testing for raw materials received on purchase orders
  • Configure security groups for who can maintain the quality control tests

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